SJ-100/30 PVC coil mat production line

Using conditions:

Power source:                 Three-phase four-wire 380V,50HZ

Circulation cooling water:    =20?,=0.3MPa,3-6m³/h

Compressed air:               >0.5MPa,0.4m³/min

Center height:                1600mm

Equipment install dimension:   35000mm*3200mm*2700mm

Output:                       240-350Kg/h

Operation direction:           From right to left

Equipment composition:

1.Spiral feeder                        1set

2.SJ100/30single screw extruder          2sets

3.Mould                             1set

4.Coil forming machine                  1set

5.Water cleaner                        1set

6.Spray glue device                    1set

7.10mheating oven                     1set

8.Edge cutting device                  1set

9.Rolling machine                    1set

 Spiral feeder  

       Material                        Stainless steel

       Motor Power                   2.2KW

       Loading mode                  Spiral

 SJ-100/30single screw extruder 

     Center height                    1600mm

 Screw/barrel parameter(from Zhoushan)

          Screw diameter              100mm

          Screw L/D ratio              30:1

          Material                     38GrMoAL

          Heating treatment           Nitriding treatment          

          Surface hardness            HV940-1050

          Nitriding depth             0.5-0.7mm   

 Barrel heating/cooling parameter          

          Heating method      Cast aluminum heating coil         

          Heating power              5.8KW*6

          Cooling method             air cooling

          Cooling power              0.25KW*6

  Gearbox(Guomao)

          Speed ratio                  16:1

          Gear material                20CrMoTi

          Treating method  gear grinding carburizing and quenching

          Lubricating method        Oil circulating pump

          Transmission                 Triangular belt

   Motor(from Qufu jinsheng)        

         Motor Power                   75KW       

         Control mode                Frequency control

Mould 

  Mould (From Juxing )        

         Width                       1420mm         

         Adjustment manner           Restrictor bar         

         Material                   P20 forging material

         Heating Power              24KW         

         Coil plate                   1set  

     Forming machine          

   The machine can automatic lifting,back and forth motion for manual.          Drive mode                Frequency control

        Infrared heating system  Solid state voltage regulator

     Water cleaner  

Motor power                0.75KW     

    Manner                    Frequency control

Spray glue device

      Top roller                   Rubber roller

      Bottom roller                Steel roller

      Control method              Frequency control                   

10meters heating oven

      Heating method             Electric

      Heat-dissipating method      Fan coiling

      Fan power                   5.5KW*3

      Control method             Frequency control

     Edge cutting device            

Motor Power        0.75KW 

        Effective width      900-1250mm

    Rolling machine

         Motor Power                  1.5KW

      Electric control system         

          Frequency converter           ABB         

          Temperature control meter     Omron         

          Contactor                   SIEMENS

          Air Switch                   SIEMENS

Auxiliary parts

     300-material mixer 1sets

     200-material mixer 1sets

     Glue mixer  1set

     360crusher  1set

  1. Warranty Period: one year. Free warranty (If man-made fault,there need collect some accessories fee)

  2. Payment: 30% down payment by the buyer,the rest of the payment to be settled before shipment.

  3. Packing manner: Film winding package